India’s Steel Sector Has The Edge, But Not The Iron Fist

Imported alloys, the threat of dumping from China and Vietnam, and poor quality coking coal pose problems for the sector. India will need a nimble steel policy and the right technology to keep the sharp edge going forward

World Steel Association, Crude Steel, Steel Production, Steel Production Capacity, Steel Sector

The steel industry has emerged as one of India’s most consequential industrial achievements of the past half-decade.

According to the World Steel Association’s report in August 2026, India’s finished steel consumption has witnessed a significant rise from 77 million tonnes (MT) in 2014-15 to 164 MT in 2025-26. The report said India is working towards achieving 500 MT of steel production capacity by 2047. 

Second-Largest Crude Steel Producer

India now stands as the world’s second-largest crude steel producer, a position it has held since 2018. The robust steel output is both a measure of self-sufficiency and a barometer of India’s broader industrial ascent. 

But the sector is not without its challenges – ones that need to be addressed through a mix of right policy and technology to take India’s steel story to the next level.

For one, the country remains reliant on foreign mills for high-grade, value-added alloys. The steel sector is also not insulated from global headwinds either. A persistent threat is the dumping of cheap imports, particularly from China, Vietnam, South Korea, and, at times, Japan and Indonesia.  There is one more weak link beneath the blast furnaces: poor-quality coking coal. 

Policy Nudge

To address structural gaps, the government has introduced its Production-Linked Incentive (PLI) scheme for specialty steel, setting aside ₹6,322 crore to nudge domestic producers. 

The aim is to push for higher-value products such as cold-rolled grain-oriented electrical steel, coated alloys, and defence-grade super-alloys. 

The policy has seen a positive response from Indian industry and investors. The programme has steadily drawn substantial industrial capital. This has been across successive tranches of the policy, which has seen three tranches so far: PLI 1.0, 1.1, and 1.2.

The Ministry of Steel signed MOUs securing over ₹43,874 crore in committed private capital, with actual ground investment exceeding ₹22,900 crore. This inflow targets 14.3 million tonnes of specialised steel capacity and the creation of over 30,000 direct jobs. 

Union Minister for Steel and Heavy Industries H.D. Kumaraswamy recently observed at Vigyan Bhawan, during the Ministry of Steel’s recent MoU signing ceremony for 85 specialty steel projects under PLI Scheme 1.2, ”Production Linked Incentive (PLI) Scheme is a key reform of the Government of India aimed at strengthening domestic manufacturing and enhancing global competitiveness... India will further deepen its capabilities, reduce import dependence, conserve foreign exchange, and emerge as a reliable supplier of high-value steel to the world."

Threats From Abroad 

Despite its scale, the steel sector faces dumping, duties and the import paradox. 

A persistent threat is the dumping of cheap imports, particularly from China, Vietnam, South Korea and, at times, Japan and Indonesia.  

The Directorate General of Trade Remedies has in recent months opened anti-dumping investigations into cold-rolled stainless steel from China, Indonesia, and Vietnam, and into hot-rolled alloy and non-alloy flat products from Vietnam, while domestic players have also complained about electrical steel from China, Japan, Korea, and Russia.  

However, India itself has become a target of trade remedies: the European Commission has proposed definitive anti-dumping duties of 5.6%–28% on cold-rolled flat steel from five countries, including a 9.5% levy on major Indian exporters such as JSW and Tata Steel.  

The Coal Weak Link 

Domestic raw coking coal production rose to 59.6 MT in FY2024-25, from roughly 54 MT a year earlier, an increase of about 10%. On a simple tonnage basis, domestic production was enough to cover roughly half of the 117 MT represented by domestic output plus imports, taking the domestic share from about 48% to 51%. 

But the useful number for steelmakers is lower: Indian coal is often higher in ash and less suited to premium coke-making, so mills continue to rely heavily on imports. In FY2024-25, India imported 57.58 MT of coking coal, worth ₹1.03 trillion, or about ₹17,900 a tonne on average. 

The Real Sharp Edge 

The sector’s output is dominated by three broad categories that together account for the overwhelming share of production and consumption: long steel (rebars, wire rods, and structural sections for construction and infrastructure), flat steel (hot-rolled and cold-rolled coils and sheets for automobiles, appliances and capital goods), and stainless steel (corrosion-resistant grades for consumer durables, chemical plants, and food processing).  

Long products remain the backbone, driven by the building boom in roads, railways, housing, and urban infrastructure; flat products have gained ground as automotive and manufacturing demand has matured; and stainless steel, though smaller in volume, has grown steadily as domestic value-addition rises.

Firms That Forge The Future 

The industry’s expansion has been led by a mix of state-owned and private giants. 

Steel Authority of India Ltd (SAIL), the largest public-sector producer, operates integrated plants in Bhilai, Rourkela, Durgapur, Bokaro, and Burnpur and has been modernising its blast furnaces and rolling mills to lift efficiency and product quality.  

In the private sphere, Tata Steel and JSW Steel are the twin private sector pillars.

A spokesman for Tata Steel told The Secretariat, “In line with India’s growing steel demand, Tata Steel has set a target to expand its domestic capacity from the current 27 MT per annum (MTPA) to 40 MTPA. A major milestone in this journey was the commissioning of the 5 MTPA blast furnace at Kalinganagar and the 0.75 MTPA scrap-based electric arc furnace at Ludhiana.” 

He said, “We have commenced work on the ₹34,000 crore expansion of Neelachal Ispat Nigam Limited (NINL), which will increase the site’s capacity by 4.8 MTPA, strengthening our long products portfolio. We are also expanding our downstream capabilities in tubes, tinplate, and wires, enabling us to capture greater value across the steel value chain.”

JSW Steel has also built up significantly. Its Vijayanagar plant in Karnataka is India’s largest single-location steelworks, and the group is racing toward a standalone capacity of 50–62 MTPA by the early 2030s, with further expansions in Odisha, Dolvi, and Andhra Pradesh. 

The Tech Mix 

Technologically, India’s steelmaking remains a hybrid of old and new. 

Roughly 45%–50% of crude steel comes via the integrated blast-furnace–basic-oxygen-furnace (BF-BOF) route, which uses iron ore, coke, and fluxes to produce hot metal that is then refined into steel.  

The remainder is split between direct-reduced iron (DRI) fed into electric-arc furnaces (EAFs) and a large, fragmented secondary sector that relies on induction furnaces melting scrap and sponge iron.  This mix reflects India’s ore abundance and scrap scarcity. 

When taken together, despite massive steel production, the constraints are real too. 

The result of protectionism abroad and dumping by foreigners at home is a delicate balancing act: protecting domestic mills from the surges of subsidised imports while keeping Indian exporters competitive in markets that are themselves erecting barriers. Add coal to the policy mix, and India will need a proactive and nimble steel policy to keep the sharp edge going forward.

(The writer is a senior journalist and analyst. Views expressed are personal.)

This is a free story, Feel free to share.

facebooktwitterlinkedInwhatsApp